Restoration of the Stewart-Warner R-113 Shortwave Converter

R-113


Author: Edgardo Castro Bruse
Author: YS1ECB
AUGUSTO EDGARDO CASTRO BRUSE
Calle Loma Linda
Residencial Loma Linda casa No. 4
Col. San Benito.
San Salvador. El Salvador.

San Salvador , August 6 , 2010



Between 1931 and 1934 Stewart-Warner made at least four models of shortwave converters. All of which had the same basic design.
The most important differences were:

  a) The kind of tubes used.
  b)The way the filaments were fed.
  c) The kind of band switch used. The band switch used by the R-113 is by far superior to the one used by the 301-A, and even to the ones used in modern receivers!


It is worth mentioning that the R-113 has its scale calibrated in meters for wavelength, while the 301-A has only a logging scale.
The 301-A is slightly more sensitive, for it has an antenna compensator. But it is a real pleasure to operate the R-113 for it is a single tunning knob unit.
Based on the tube types, band switch, and calibrated tunning scale I have concluded that the R-113 came out after the 301-A.


Cabinet restoration

The cabinet of the R-113 was in very good condition given its age, about 78 years or so.
So I decided to just put it under the sun, for a few minutes, with the hope that some bacteria will get kill this way. Then I dusted it off and reglued the corners of the front veneer to the cabinet.
Stewart-Warner R-113 cabinet restoration


Repair of the electronic circuit & vernier system

All original resistors had increased their values too much. To correct this problem I connected in parallel with each resistor the necessary resistance to bring the original resistor to its correct value.


Both 0.02 microfarad paper condensers were replaced by new ones. Below you will find some pictures showing the "before and after restoration" (Click on images to enlarge)

view of the variable capacitor with elements Stewart Warner R-113 bottom view before restoration old receiver resistors selection
old radio: correction of resistor value R-113 bottom view with correction resistors R-113 general view after electronic circuit repair


Vernier system restoration

The Stewart Warner R-113 converter uses the same vernier system as the 301-A, and develops the same problems: the rubber cylinders become either petrified or too soft due to weathering.

The top cyliner was fixed by applying several layers of teflon tape. To prevent the cylinder from slippering it was tighten to the shaft by means of a green plastic lace.(Click on images to enlarge)

Stewart Warner R-113 converter vernier system Vernier cylinder from slippering it was tighten to the shaft by means of a green plastic lace


The bottom cylinder was also too soft and it moved sideways. To prevent this I removed the shaft with the cylinder and put two metal disks at both ends of the rubber cylinder. (Click on images to enlarge).

Stewart Warner R-113 vernier cylinder repair


Now the vernier system was operative and I was ready to deal with the power supply.

Power supply & converter operation

The power supply is built around a small transformer that produces 110 Volts AC and 12.6 Volts at 0.5 Amperes.
The circuit and construction process of the power supply are shown below.(Click on images to enlarge).

R-113 external power supply diagram Stewart Warner R-113 power supply old receiver power supply creation
view of the power supply Stewart Warner R-113 power supply building old receiver power supply construction process


The R-113 is connected to its power supply by means of an 8 positions screw-type terminal strip, and a six-wire extension cable.
It must be noted that all original wires of the R-113 are used, and NO modern plastic-covered wires enter the converter or even touch the R-113.

view of the power supply connection Stewart Warner R-113 power supply connect old receiver power supply connecting


Finally the R-113 IF output is connected to the little BC band, Lincoln Receiver, by meas of a short lenght of RG 59U cable.
The completed converter and its provisional operating position are shown on fotos:(Click on images to enlarge)
view of the converter operating position
R-113 operating


Operation of the R-113

First, connect the output of the R-113 to the antenna input of a BC band receiver by means of a short length of RG-59U (Less than a Meter). Second, with the R-113 OFF, find a clear spot near or at the 1000 KHz. mark in the BC receiver.
Third, turn the R-113 ON by means of the lower knob. This knob operates the mode switch.
The first position of this switch is the ON/OFF. Its second position is the first SW Band (SW1), and its third position is is the second SW Band (SW2).
Now you are ready to operate this gem!

Turn to the SW2. If it is daytime or early evening, search for stations from about the 30 meter mark to the 20 meter mark. Read on the RED SCALE!
If it is night time, search stations from about the 61 meter mark to the 36 meter mark. Read on the RED SCALE!
Band SW1 is only a night time band. Read on the BLACK SCALE!
SW2 tunes from about 4,6 MHz to about 12,4 MHz. Read on the RED SCALE.
SW1 tunes from about 1,55 MHz to about 4,1 MHz. Read on the BLACK SCALE.
Turn the dial knob very slowly and enjoy shortwave listenning 1931 style!!!

Final remarks
I do want to thank my friend German for his professional job at posting this article on line at his web page. Also for his encouragement to continue with my restoration hobbie.
In mid July 2010 I had the pleasure of having Aaron Weed KC2NDA and his fiance at home. My wife and I enjoyed very much their visit, and Aaron enjoyed operating the R-113!
I do want to thank Aaron Weed KC2NDA - who kindly brought me the R-113 from New York - for his willingness to bring me the subject for my next project: A Stewart-Warner 345 TRF Receiver!



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